Lastly using an anchor may be an option either plastic or a soft metal like lead that will conform to the hole.
Fix stripped out hole in sheet metal.
Let s have a look.
Instead use a plastic wall plug if you can find a size that will work for you or get a stripped screw hole repair kit that specifically states it will work with metal.
If the op has a minor ocd issue with mismatched screws this solution will not correct that aspect.
The stripped screw hole problem was routine for a job i was doing.
If you are trying to repair a stripped screw hole in a piece of metal then quite logically avoid using wood if possible.
All it requires is the correct measurement of the screw hole that you are dealing with and a good quality tap handle.
How to fix a stripped screw hole in metal.
I have not tried it in sheetmetal but it might just work.
The first method on how to fix a stripped screw hole in metal is through using a tap and die set.
On the flip side one could drill out the other holes and place rivnuts in those locations providing matches if desired.
I use solid copper wire to take up the gap in stripped holes in the fiberglass.
The original screw is a sheet metal screw while rivnuts are designed for machine screw threads.
To fix a stripped screw hole in a metal door we first recommend trying a larger screw.
Once you have got both of them the process becomes easy.
The copper is soft enough for the threads of a screw to cut into and take hold.
Back up the offending hole with a block of steel because i couldn t get any other tool to fit.
I cut a strip of bare copper wire about 3 4 inch long and bend the wire so it will stay in place in the hole.